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Rugged Handhelds and PDAs

Ruggedized vertical market handheld computers and rugged PDAs are the unsung heroes of the mobile computing revolution. They are tough tools for the job, and their impact on productivity and the financial bottom line can be tremendous. (by Conrad H. Blickenstorfer)

Not too long ago it was unthinkable to expect computing power away from the desk, and then a time when it was unthinkable to have it where you need it most: out in the field and on the job. As a result, field force workers had to make do with pen and paper that often resulted in errors, delays, and an inability to access and forward data when it was needed most.

About two decades ago, some companies began using pen computers for such field work, and some of those applications were quite successful. But full-fledged pen computers cost a lot, and thus computer penetration in field force applications remained low. That is now changing with the emergence of tablet computers and relatively low cost handhelds that benefit from the great advances in consumer market smartphone technology.

Most of the devices you see in this section use the same electronic components you find in a conventional Pocket PC or PDA, but they are packaged in tough, rugged shells and designed for the job at hand. They come in several form factors. Some look just like slightly larger PDAs. Others carry on the convenient "flashlight" style of earlier generations of data terminals. Some have pistol grips for easy handling. Others are small-size tablets. Many have integrated bar code scanners or lasers. And they may use anything from minimal technology to state-of-the-art CPUs and displays.

There are also those that were designed from the ground up for use as rugged devices, with all of their components carefully selected to hold up in much more demanding environments in terms of sealing, vibration, shock, resistance to heat and cold, and other criteria.

The right display

Most rugged handheld devices will be used outdoors, and so an outdoor-viewable display is especially important. Unlike commercial notebooks where outdoor readbility was/is not considered important, PDAs and Pocket PCs have had sunlight viewable displays for many years, and so finding a device with a good display is generally less of an issue. However, technology moves on, and we're less and less inclined to accept low contrast displays or excessive reflection and glare.

Resolution can also be an issue. For years, Palm and Pocket PC devices used fairly low resolution displays (mostly 240 x 320 pixels), but as handhelds are being used for more sophisticated applications like mapping or browsing, many devices now have full 480 x 640 VGA displays. And if industrial handhelds follow smartphones, which some undoubtedly will, we'll soon see resolutions once thought unthinkable for handhelds.

Designed to take a beating

Handhelds are not immune to the laws of physics, but their generally smaller size and weight, and the absence of hard drives, makes them more able to take extreme punishment. We have tested devices that can survive drops from six feet and more, and they not only continued to work, they didn't even get scratched or dented. Some are so well sealed that they can be used in driving rain or even submerged in water. We have actually tested some underwater, in full Scuba gear. The image to the right is real. It was taken when we tested a TDS/Trimble Nomad handheld computer underwater. It continued to work.

As with all computers scheduled to be used in tough jobs out in the field, picking the right one is the difference between success and failure of your project. So do your homework carefully. Handheld computers are designed with deployment in certain types of environments in mind, so matching equipment to application is essential.

This page contains access to full reviews or capsule reviews/specs for hundreds of rugged terminals, rugged PDAs, rugged Pocket PCs, and other rugged mobile handheld computing devices.

Operating systems

Most vertical market handheld computers run one of Microsoft's compact operating systems, either Windows CE or Windows Mobile (essentially a friendlier user interface on top of Windows CE). This is interesting as in the 1990s the market was initially slow to switch from DOS or proprietary operating systems to Windows CE (some early industrial handhelds ran the Palm OS), but now that the traditional PDA/Pocket PC has largely been replaced by smartphones running Apple's iOS or Google's Android operating system, virtually all vertical market handhelds still run Windows CE.

This presents some uncertainty as the projected capacitive touch screens used in smartphones have fundamentally changed user interface expectations, and also because Microsoft itself split Windows CE into the mutually incompatible consumer-only Windows Phone side and the vertical/embedded market Windows Embedded Compact side.

Where are handhelds headed?

While consumer electronics change very quickly, industrial handheld computers have a much longer life cycle. Many models are being used in almost unchanged form year after year, with the importance being in ruggedness and convenience rather than whistles and bells. However, time doesn't stand still and there are a number of technologies that are finding their ways into handhelds and will change how handhelds are being used. Some of these technologies are GPS, wide area wireless radios, RFID, high quality imagers and scanners, and integrated high resolution cameras.

None of these technologies are new, but they are just now becoming powerful, small and reliable enough so they can be integrated into handhelds rather than being peripherals to them. Such integration, however, increases cost and complexity, so one should carefully consider what is needed and what is merely desirable.

Another interesting new development in rugged handled computers is the inclusion of increasingly sophisticated sensor technology.

Motion sensors, pioneered in smartphones such as the Apple iPhone, can be used to automatically change display orientation, engage power conservation, or interact with applications.

Light sensors can adjust screen brightness and thus safe battery power. Gyros can provide valuable 3D information. Barometric pressure sensors may provide climate data.

By early 2012, the difference between consumer and industrial handhelds has never been greater. While the vast majority of consumer handhelds are either iPhones or Android-based smartphones from Motorola, HTC, Samsung or LG and have large (3.5 to 4.5 inch) displays projected capactive touch screens, industrial handhelds continue to hold on to an earlier era. The majority of ruggedized handhelds remain based on Windows CE or Windows Mobile and have resistive digitizers.

During 2010 and 2011, we saw a number of attempts at providing smartphone functionality in a rugged handheld computer package that could also be used for data capture, with the idea of eliminating the need of field workers to carry separate devices. We also saw the first industrial handhelds inherently capable of running Android, though the default OS usually remains Microsoft-based.

--Conrad H. Blickenstorfer

Rugged Handheld Reviews
  • 2T HANDGEAR
  • 2T Hydrus (full)
  • 2T Hydrus Luna
  • 2T JETT*ce
  • 2T JETT.eye
  • 2T JETT*XL
  • 2T Safari
  • Aceeca MEZ1000
  • Aceeca MEZ1500
  • Aceeca PDA32
  • Advantech MARS-1030/1031
  • Advantech PWS-8033M
  • ADLINK TIOT2000
  • ADLINK TIOT9000
  • Amrel DA5+
  • Amrel DA5-B
  • Amrel DB6-M
  • 4P FDA300
  • 4P FDA600
  • BDA SwitchBack
  • BDA MTS
  • Bluebird Pidion BM-170
  • Bluebird Pidion BIP-5000
  • Bluebird Pidion BIP-6000
  • Bluebird Pidion BIP-7000
  • Casio DT-X7
  • Casio DT-X10
  • Casio DT-X30
  • Casio IT-300
  • Casio IT-600
  • Casio IT-800
  • Casio IT-3100
  • Casio IT-10
  • DAP M1000
  • DAP M2000
  • DAP M3240
  • DAP M4000
  • DAP M5000
  • DAP M8640
  • DAP M8800
  • DAP M8910
  • DAP M8920
  • DAP M8930
  • DAP M8940
  • DAP M9010
  • Datalogic Elf
  • Datalogic Falcon 4400
  • Datalogic Falcon X3
  • Datalogic Formula
  • Datalogic Kyman
  • Datalogic Memor
  • Datalogic New Memor
  • Datalogic Pegaso
  • Datalogic Skorpio
  • DLoG XMDA
  • DT Research WebDT 410
  • DT Research WebDT 415
  • DT Research WebDT 430
  • DT Research WebDT 435
  • Elbit Systems RPDA-57
  • Elbit Systems Tacter-31M
  • Elbit Systems Tacter-31D
  • Eurotech HRC-3100
  • Eurotech HRC-4200
  • Eurotech Zypad wl1500
  • GD-Itronix GD300
  • GD-Itronix GD400
  • GETAC MH132
  • GETAC PS236
  • GETAC PS535F
  • Glacier Ridgeline Q100
  • Hand Held Products 7850
  • Handheld M3 Mobile
  • Handheld Nautiz X3
  • Handheld Nautiz X3 (short)
  • Handheld Nautiz X5
  • Handheld Nautiz X7
  • Handheld Nomad
  • Honeywell Dolphin 7600
  • Honeywell Dolphin 7850
  • Honeywell Dolphin 9900
  • Honeywell Optimus SP5700
  • Intermec CN3
  • Intermec CN4
  • Intermec CN4e
  • Intermec CN50
  • Intermec CN70
  • Intermec CN70e
  • Intermec CK3
  • Intermec CK31
  • Intermec CK32IS
  • Intermec CK61/CK61EX
  • Intermec CK70
  • Intermec CK71
  • Intermec CS40
  • Janam XG100
  • Janam XG105
  • Janam XM60+
  • Janam XM66
  • Janam XP20
  • Janam XP30
  • Juniper Archer (full)
  • Juniper Archer Longbow (full)
  • Juniper Archer XF101 (full)
  • Juniper Allegro CX
  • Juniper Allegro MX (full)
  • Juniper Mesa

  • Juniper Mesa (full)
  • LXE HX3
  • LXE MX3XPlus
  • LXE MX5
  • LXE MX6
  • LXE MX8
  • LXE MX9
  • LXE Tecton
  • Magellan eXplorist Pro 10
  • Metrologic SP5700 OptimusPDA
  • Motorola ES400
  • Motorola HC700-L
  • Motorola HC700-G
  • Motorola MC17
  • Motorola MC35 (full)
  • Motorola MC55
  • Motorola MC55A0
  • Motorola MC65
  • Motorola MC75
  • Motorola MC75A / MC75A HF RFID
  • Motorola MC2100
  • Motorola MC3000
  • Motorola MC3090-Z
  • Motorola MC3100
  • Motorola MC9090-G
  • Motorola MC9090-K
  • Motorola MC9500-K
  • Motorola MT2000
  • Panasonic Toughbook U1 Ultra
  • Parvus Zypad WR1100
  • Psion 7530 G2
  • Psion 7535 G2
  • Psion ikôn
  • Psion Neo
  • Psion XT10
  • Psion XT15
  • Psion Omnii EP10
  • Psion WorkAbout Pro G2
  • Psion WorkAbout Pro 3
  • QSI TREQ-M4
  • Quantum3D Thermite TL
  • Radix FW960
  • Schweers X600
  • Schweers Ticketman
  • Socket SoMo 650 (full review)
  • Socket SoMo 650rx
  • Sonim XP1
  • Symbol PPT 8800
  • Symbol MC17
  • Symbol MC35 (full)
  • Symbol MC55
  • Symbol MC70
  • Symbol MC3000
  • Symbol MC9000-G
  • Symbol MC9090-G
  • Symbol MC9090-K
  • Symbol MC9097
  • Symbol WT4000
  • TAG TC-100
  • Talla-Tech RPDA-57
  • Talla-Tech Tacter-31M
  • TouchStar Olympus R1000
  • TouchStar Hawk
  • Trimble GeoExplorer 2008
  • Trimble Geo Series
  • Trimble Juno SC
  • Trimble Juno ST
  • Trimble Nomad 900
  • Trimble Ranger 3
  • Trimble Ranger 3 brief
  • Trimble Tablet
  • Trimble Yuma
  • TDS Nomad
  • TDS Nomad (full review)
  • TDS Ranger
  • TDS Ranger (full review)
  • TDS Recon
  • Two Technologies Hydrus
  • Two Technologies Hydrus Luna
  • Two Technologies JETT*ce
  • Two Technologies JETT.eye
  • Two Technologies JETT*XL
  • Two Technologies Safari
  • Unitech HT680
  • Unitech PA550
  • Unitech PA600
  • Unitech PA600 HF
  • Unitech PA600 MCA
  • Unitech PA600 PE
  • Unitech PA690
  • Unitech PA968
  • Unitech RH767
  • ViewSonic V38r
  • ViewSonic V38r (full)
  • Winmate 3.7" Rugged Handheld
  • Winmate E430T (4.3")
  • Winmate S430T (4.3")
  • Winmate G570Z (5.7")
  • Discontinued/replaced
  • Amrel HBS-2
  • Amrel DA4-M
  • Amrel DA5-M
  • Casio EG-800 III
  • Casio IT-700
  • DAP MicroFlex 2240
  • DAP MicroFlex 3000B li>DAP MicroFlex 5000
  • DAP Kinysis 8900KS
  • DAP Kinysis 8900VS
  • Datalogic Falcon 5500
  • Datalogic Jet
  • Hand Held Products 7900
  • Hand Held Products 9550
  • Hitachi VisionPlate
  • Honeywell Dolphin 7900
  • Honeywell Dolphin 9550
  • Intermec 700 Series
  • Intermec CK1
  • Intermec CN2
  • Intermec CN30
  • Intermec CK60
  • Itronix Q200
  • LXE MX7
  • MicroSlate MSL-1500
  • MicroSlate SideARM
  • NEC MobilePro 900c
  • Nova Mobility NMS SideARM
  • Panasonic Toughbook CF-01
  • Psion Teklogix 7530 G1
  • Psion Teklogix 7535 G1
  • Psion Teklogix NetPad
  • Psion Teklogix NetBook Pro
  • Psion Teklogix WorkAbout Pro G1
  • RMT G-Force 8500
  • Symbol MC50
  • Symbol SPT 1550
  • Symbol SPT 1800
  • Symbol PDT 8100
  • Trimble GeoExplorer
  • Trimble Nomad 800
  • Unitech PA500
  • Unitech PA950
  • Unitech PA966/967
  • Unitech PA982
  • Windows Mobile Info
  • Windows Embedded Compact 7
  • Windows Embedded Handheld
  • Windows Phone 7
  • Windows Embedded CE 6.0 R3
  • Windows Mobile 6.5
  • Windows Mobile 6
  • Windows CE 6.0
  • Windows Mobile 5
  • Windows CE 5.0
  • Windows Mobile Smartphone
  • Windows Mobile 2003
  • Windows CE .Net
  • Windows for Pocket PC 2002
  • Pocket PC intro 2000
  • Windows CE H/PC Pro 1998
  • Windows CE 2.0 1997
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